Projects

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Asphalt Plants and Bitumen Equipments

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WhatsApp
0090 533 317 77 55

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• Asphalt Mixing Plant
(stationary or mobile)
• Polymer Modified Bitumen Plant
• Wet Mix Macadam Plant
• Bitumen Emulsions Plant
• Fiber Additive Units
• Hot Oil Boiler
• Bitumen Storage Systems
• Bitumen Melting Systems

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WhatsApp
0090 533 317 77 55

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Stationary or mobile asphalt plants
( Up from 20 t/h to 240 t/h)

Quick Reply
WhatsApp
0090 533 317 77 55

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Asphalt Mixing Plants
(20-240 ton/hour)

Dryer

The dryer creates a maximum
heat transfer surface thanks to its
special wing design.

With minimum
fuel consumption, it allows the re-
moval of humidity of aggregate and
heat it up to thedesired temperature.



Our Advantages;

• Dryer rollers and rings are manufactured from long-life forged steel.

• Easily interchangeable bolt-type compensation springs that distributes body load evenly

• Suitable for stainless steel insulation coating and heat transfer, rockwool covered body

• With soft starter support, operation
without problem under load

• Automatically adjustable burner
according to humidity and amount
of aggregate (optional)

Quick Reply
WhatsApp
0090 533 317 77 55

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Stationary or mobile asphalt plants
( Up from 20 t/h to 240 t/h)

Mixer
Our asphalt plant mixer
provides long wear parts life
and homogeneous blend.

Features;
• Heavy duty group high quality reducer.
• Heat and abrasion resistant inner liners.
• Long life arms and shoes
• Double-valved discharge system
• Discharge valve with external resistance heating

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WhatsApp
0090 533 317 77 55

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Filter System

Cold aggregate silos make
The asphalt plant filter
system separates the gas
and dust generated during
asphalt production. The de- composed filler dust can be
used in mixture if desired.

Features;
• Input and output temper- ature measurement
• Clean air valve to protectvbags from burns
• Nomex filter bags withvvertical casette
• Dust-proof design
• Easy bag changing
• Reverse air flow bagvcleaning system
• Insulation suitable for climate conditions and heat transfer

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Automation System

Our Uniblack asphalt plant automation is simple and user friendly in terms of ensuring full control of the platform.

Features;
•Full automatic control possibility
• All electrical motors, valves, level switches, open and closed positions of the valves in the system and getting information about fault conditions
• First class material and equipment,
IP55 protection class panel
• Insulated, container, air-conditioned,
operator cabin with large internal volume
• Full control on plant with wide field of view Ability to provide work safety with emergency stop system

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Spare Part, Revision
Handling, Service

Our Asphalt Plants can meet
the needs of transportation,
revision, maintenance, spare
parts of every brand and
type of asphalt plant and can
re-produce the equipment.

Some spare parts;
• Elevator chain and elevator bucket
• Filter bags
• Drier ring and drums
• Mixer shoe and arms
• Valves - Pistons - Switches
• Asphalt and hot oil valves
Asphalt and hot oil pumps
• Springs and valves
• Heater cables

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Polymer Modified Bitumen Plant

PMB Plant
Pmb plants, allows production possibilities according to
highway prescriptions.


SPECIFICATIONS
• Producing as container or fixed means can be made.
• Domestic or European brand mill can be used.
• Modified mixture tanks are hot oil walled and circular. In this way the homogeneity of the mixture is high.
• With high shear mill design specially developed for
SBS polymer,
single fold <PMB production with <0.3 mm grain size
• Production capacity up to 20 tons / hour
• Required fold size together with two blending tank
• Real weight measurement with tank weighing system
• PLC fully automatic control system


Quick Reply
WhatsApp
0090 533 317 77 55

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Wet Mix Macadam Plant

PMB Plant

C-MIX Cold Mix Plants are designed for mechanical stabilization, cement stabilization and
cold asphalt mixtures.

SPECIFICATIONS
• 20 - 25 m3 feed silo capacity
• Dosing band with drive system
• Healthy dosing with digital potentiometers
• EP316 quality conveyor belts with 4 layers of court fabric
• Mixer driven by synchronous gear
• NiHard cast bolt arm and shoes
• Hardox, bolted internal wear parts
• Production capacity up to 600 tons / hour
• Full automatic control system
• CE certified design and manufacturing

 

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Bitumen Emulsions Plant
E-MIX bitumen emulsion plants with their precise dosing,quality production, ease of use and economy, is the ideal solu-
tion for all
asphalt emulsion applications.

SPECIFICATIONS
• Production ability at 5-15 ton / hour capacities
• Possibility to produce in container type or fixed type
• Long life with stainless steel tanks
• Water + Emulsifier + Acid-resistant stainless monopump
• Flowmeter application for bitumen,
SAE or kerosene dosing
• Automatic dosing possibility with PID controlled pumps
• Stainless steel tanks with load cell for
acid and emulsifier weighing
• Emulsion anti-foaming homogenizer mill with double inlet
• HCI acid-resistant PVFD acid pump
• PLC fully automatic control system
• Prescription recording feature

 

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Fiber Additive Units

Fiber Dosing Unit

G-ADD Automatic Fiber Dosing System; is the ideal solution with easy applicability to every plant and with its modular design.


SPECIFICATIONS
• The grains can be carried easily by high air flow.
• Can be installed quickly with practical piping system
• Precision weighing system ensures smooth production
• For stone mastic (SMA) fiber additive, suitable for transporting grained and granular products

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Hot Oil Boiler

Thanks to the CalTech thermal oil generator three-pass
design user friendly in all asphalt plants and asphalt storage
systems with high heat transfer efficiency.

SPECIFICATIONS
• Production in capacities 250000 - 500000 - 750000 -1000000 -1500000 - 2000000 kcal/hour
• Three-pass spiral-type boiler tube according to
DIN7175 and DIN2448
• Thanks to the spiral pipe thermal vulnerability is minimized and oil breakdown is prevented
• Ability to work with diesel, fuel-oil, natural gas
• Digital thermostatic control at hot oil inlet-outlet
• Differential pressure process for oil flow-pressure safety
• Fast and efficient heating with collector system
• Heat-resistant oil pump and filter for
long-term smooth operation.

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Bitumen Storage Systems

Bitumen Tanks

( Horizontal - Vertical )
( Electric - Hot Oil Heated)

Our bitumen tanks, isolation and installation systems fast
heating, low heat loss, high quality workmanship is the ideal
solution for all kinds of service and stock applications.

SPECIFICATIONS
• Bitumen, Polymer Modified Bitumen, Bitumen Emulsion
tanks in standard or non-standard measurements, suitable
for your project needs, desired capacity,
heating surface area,
insulation and so on. various and high quality manufacturing
according to the specifications.
• Manufacture of horizontal or vertical mixer tank
• Manufacture of electric or hot oil heated tank
• Sealing test before insulation
• Long life and tightness with steel drawing heating pipes
• High strength with inner and outer TIG welding
• Quality pumps, panels and valves and plumbing equipment

 

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Bitumen Melting Unit
Big Bag Melting Unit

Our Melting Unit barrel melting plant is capable of fast, reliable melting of bitumen stocked in barrels or big-bags and transports them to the service or stock tanks.

SPECIFICATIONS
• Production capacity up to 10 tons / hour with 12-24-36-48
barrel capacities
• Fast and economical operation due to insulation isolation and
steel tube length suitable for heat transfer
• Production with piston or rail system according to customer preference
• Mobile or stationary design variety
• Possibility to use in single chassis with hot oil boiler in mobile option
• Bitumen storage capacity up to 15 tonnes
•Separate heating system for each line

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Bitumen Pool

OurAsphalt Storage Pools is the cheapest bitumen storage

method for contractors who want to turn the fluctuating bitumen prices into an advantage.

SPECIFICATIONS
• Bitumen stock pool options in
500 - 1000 -2000 - 5000 tons and more.
• Reliable production with steel drawing hot oil piping system and leakproofness tests
• Problem-free flow of bitumen with suitable pipe quantity for heat transfer calculations and suction exchanger design
• Quality hot oil valves, isolation and pump system
•Possibility of rapid heating by collector system





Conveyors
• Design and production according
to the Project
• Conveyor spare parts (bands, rollers,
drums and reducers)
• Conveyor revision



Aggregation
• Production of hot product silos or cold
aggregate stock silos
• Silo weighing and dosing systems
• Mobile or fixed type bunker production options



Installation - Isolation
• Manufacturing and commissioning of
bitumen or hot oil installations
• Construction equipments (bitumen
valve, bitumen pump, hot oil valve, etc.)
• Temperature electric heaters
• Installation, tank and bunker isolation



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FAST QUOTATION

WhatsApp
0090 533 317 77 55

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